A mosalekeza kuwomba akamaumba makinaimatulutsa ndende yosayima pomwe malo opangira nkhungu amalowa mkati kuti akagwire ndikuukwiyitsa. Chotulukapo sichiyima, zomwe zimapangitsa kuti iyi ikhale njira yachangu kwambiri yazotengera za HDPE ndi PP kuchokera pafupifupi malita 0.5 mpaka 30. Zosintha zitatu zimayika zomwe mwatulutsa: kuchuluka kwa station, kufa mutu, ndi nthawi yozungulira. Zina zitatu zimayika mtengo wanu: mphamvu pagawo lililonse, kukonza, ndi zina. Bukhuli likuphimba mbali zonse ziwiri, ndi zolemba zenizeni zochokera kumakina athu omwe.
Kutulutsa kosalekeza kumakwirira zotengera zambiri zapulasitiki zomwe mumagwira patsiku. Mabotolo otsukira, mitsuko yamafuta amagalimoto, zitini za jerry, zoyikapo za agrochemical - pafupifupi zonse zimatuluka pamakina ngati awa.
Kufotokozera kumodzi pamaso pa tsatanetsatane. Chotsani mabotolo amadzi a PET amachokera ku njira ina, kuumba jekeseni, pamakina osiyanasiyana. Bukuli chimakwirira mosalekeza extrusion kuwomba akamaumba kwa HDPE, PP, PVC, ndi PA. Ngati mankhwala anu ndi botolo chakumwa cha PET, zida zathumosalekeza makina osiyanasiyanasindidzakwanitsa.
Kukonzekera kwa makina: momwe nkhungu zimakumana ndi ndende
Makina aliwonse osalekeza amathetsa vuto lomwelo. Parishiyo imayenda popanda kuyima, kotero nkhungu iyenera kubwera kwa iyo, kutseka, kuwomba, ndi kutulutsa isanawomberenso. Momwe makina amachitira zomwe zimatanthauzira kasinthidwe.
Makina oyendetsa nkhunguchotsani nkhungu mopingasa kupita ku parison. Kumangako ndi kosavuta, kutsimikiziridwa, komanso kopanda mtengo. Imakwirira zotengera 2 mpaka 15 lita.
Makina opindika-mikonokugwedeza nkhungu kupyolera mu arc, yomwe imachepetsa kuyenda ndikufulumizitsa kuzungulira. Amanyamulanso mitu ya co-extrusion ya magawo 1 mpaka 6. Ili ndiye kalasi yamabotolo apamwamba komanso osanjikiza.
Kenako pamabwera kuwerengera kwa station.Single station (L)imayendetsa seti imodzi ya nkhungu.Double station (D)imayendetsa nkhungu ziwiri kuchokera ku extruder imodzi, kotero mbali imodzi imawombera pamene ina imatulutsa.
| Kusintha | Mtundu wa Container | Zabwino kwambiri za | Kusinthanitsa |
|---|---|---|---|
| Mold-mold, single station | 2-15 L | Ma voliyumu ochepa, kusintha kwazinthu pafupipafupi | Zotulutsa zotsika kwambiri pamakina |
| Mold-mold, double station | 2-15 L | Mavoti apamwamba pa banja limodzi la mankhwala | Mtengo wapamwamba; imafunika kufunikira kokhazikika |
| Mkono wopindika, siteshoni imodzi | 5-30 L | Liwiro, makoma osanjikiza, zitini zazikulu za jerry | Kujambula kwamphamvu kwamphamvu |
| Mkono wopindika, pawiri station | 5-30 L | Kutulutsa kwakukulu, kusanjikiza kosiyanasiyana pa voliyumu | Malo apamwamba kwambiri komanso pansi |
Kukwanira kwa zomera, kufufuzidwa msanga:tsimikizirani zinthu zinayi musanachite - malo pansi motsatizana ndi makina osindikizira, kutalika kwa siling'i ya mutu wakufa ndi chojambulira chopopera, mphamvu ya magawo atatu pa katundu wolumikizidwa, ndi kuchuluka kwa madzi ozizira. Kulemera kwa makina kumayambira matani 2.5 pa siteshoni imodzi ya 2 L mpaka matani 28.5 pa 30 L yopindika mikono iwiri, choncho yang'ananinso kutsitsa kwanu.
Ogula aku US akuyenera kuwonjezera cheke china choyambirira. Zotengera zachakudya, chakumwa, kapena kukhudzana ndi mankhwala zimabweretsa zofunikira za FDA zomwe zimaumba utomoni wanu ndi mfundo zilizonse za regrind. Malamulo obwezerezedwanso amasiyananso malinga ndi dera komanso kusintha pafupipafupi, chifukwa chake tsimikizirani zomwe zikufunika pagulu lanu lazinthu musanatseke zomwe utomoni ukunena.
Kapangidwe kake: kusandutsa zolemba kukhala mabotolo pa ola limodzi
Katalogu iliyonse imasindikiza nambala yotulutsa. Werengani molondola, kapena mudzalonjezedwa kwambiri popereka.
Nambala izi zikuwonetsayouma mkombero- makina akuthamanga opanda kanthu pa liwiro, palibe pulasitiki, palibe kuzirala. Gwiritsani ntchito kufananiza makina mwachilungamo. Osazigwiritsa ntchito ngati zoneneratu za kupanga.
Nawa ziwerengero zenizeni zowuma pamtunda wathu wopitilira, ndi zomwe zimawayendetsa.
| Chitsanzo | Chotengera chachikulu | Kuwuma kuzungulira | Clamping | Sikirini | HDPE mphamvu | Avg. mphamvu |
|---|---|---|---|---|---|---|
| KGB2L | 2 L | 600 pc/h | 40kn pa | 50 mm, L/D 25 | 30kg/h | 12-18 kW |
| KGB2D | 2 L | 600 × 2 pa | 40kn pa | 60 mm, L/D 25 | 55kg/h | 12-18 kW |
| KGB5L | 5 L | 500 pc/h | 65kn pa | 60 mm, L/D 25 | 55kg/h | 16-25 kW |
| KGB5D | 5 L | 500 × 2 pa | 65kn pa | 70 mm, L/D 25 | 80kg/h | 16-25 kW |
| KGB15L | 15 L | 450 pc/h | 165kn pa | 75 mm, L/D 25 | 100kg/h | 25-34 kW |
| KGB15D | 15 L | 450 × 2 pa | 165kn pa | 90 mm, L/D 25 | 120kg/h | 25-34 kW |
| KGH15L | 15 L | 500 pc/h | 200 kN | 80 mm, L/D 25 | 150kg/h | 40-50 kW |
| KGH15D | 15 L | 500 × 2 pa | 200 kN | 90 mm, L/D 25 | 180kg/h | 40-50 kW |
| KGH30L | 30 L | 450 pc/h | 300 kN | 90 mm, L/D 25 | 180kg/h | 70-80 kW |
| KGH30D | 30 L | 450 × 2 pa | 300 kN | 100 mm, L/D 25 | 300kg/h | 70-80 kW |
Tsopano masamu omwe amasintha manambala amenewo kukhala dongosolo lopanga.
Malamulo awiri amapangitsa kuti derali likhale loona mtima. Makoma okhuthala amazizira pang'onopang'ono, kotero kuti ziwalo zolemera zimakhala zolimba kuposa zopepuka. Ndipo osintha amadya maola omwe samawonekera mu nambala yanthawi yozungulira.
Yezerani dera lanu mukatha kukhazikitsa. Thamangani makina opanda kanthu kuti mutsimikizire kuzungulira kowuma, kenako yendetsani kusintha kokwanira ndikugawa magawo abwino ndi maola. Chiŵerengero chimenecho chimakhala chinthu chanu chokonzekera, ndipo chimakhala chokhazikika pamene ndondomekoyo yakhazikika.
Fananizani mzere, osati makina okha:sungani zotulutsa zanu zowumba motsutsana ndi mzere wanu wodzaza, osati kudzipatula. Makina omwe amapitilira zodzaza zanu amapanga zosungira komanso zosanjikana pansi. Chulukitsani zidutswa zomwe munakonza pa ola limodzi ndi maola osinthasintha, gawani mabotolo pachombo chilichonse, ndipo fufuzani nambalayo motsutsana ndi chikwama chanu chakumunsi ndi pallet yanu musanagule.
Zida ndi kapangidwe kagawo
mosalekeza extrusion amathamanga Pe, PP, PVC, ndi PA. HDPE imanyamula botolo ambiri ndi jerry imatha kugwira ntchito, ndipo zenera lake lokhululukira limafotokoza chifukwa chake limayang'anira gululo.
Zowononga zimagwira ntchito yeniyeni. Kuchuluka kwake ndi kutalika kwa m'mimba mwake kumayika kuchuluka kwa utomoni womwe umasungunuka pa ola limodzi, ndipo zomwe zimatuluka zisanachitike china chilichonse. Makina athu amayendetsa 50 mpaka 100 mm zomangira pa L/D 25, okhala ndi 3 mpaka 5 zone zotenthetsera pa mbiya ndi magawo 3 × 5 mpaka 3 × 8 pamutu wakufa.
| Zakuthupi | Zodziwika bwino | Zoti muwone |
|---|---|---|
| Zithunzi za HDPE | Mabotolo otsukira, zitini za jerry, mitsuko yamafuta amagalimoto, mkaka | Wokhululuka kwambiri. Match melt index to part weight - tsitsani MFI pazigawo zazikulu |
| PP | Kudzaza kotentha komanso kutentha kwambiri | Zenera locheperako lopangira; imazizira pang'onopang'ono, motero mizere imatalika |
| Zithunzi za PVC | Mabotolo omveka bwino, zoyikapo zapadera za mankhwala | Zosamva kutentha. Imawononga ngati yakhala yotentha; yeretsani musanayimitse |
| Regrind zosiyanasiyana | Kuchepetsa mtengo pazinthu zambiri | Sakanizani pa chiŵerengero cholamulidwa; regrind yowonongeka imanyamula timadontho tosungunuka |
Kupanga gawo kumayika malire omwe makina sangagonjetse. Njira zakuya zimalimbana ndi kutsina. Makona akuthwa amaonda pakhoma pomwe parison imatambalala kwambiri. Zogwirizira zimafunika m'mimba mwake wokwanira kuti zipangidwe bwino - mitu yathu imathamanga 90 mpaka 220 mm pamitundu imodzi ya pini.
Bweretsani zojambulazo kwa wogulitsa musanadule nkhungu. M'chidziwitso chathu, madandaulo ambiri a khoma amabwerera ku lingaliro la mapangidwe m'malo mwa makina - ndipo ola limodzi pajambula limalepheretsa masabata akuyesera-ndi-kulakwitsa.
Zigawo zimatsegula zosankha zambiri. Mutu wa co-extrusion umawonjezera khungu lakuda, mawonekedwe owoneka bwino, kapena maziko obisidwanso - zonse mu chithunzi chimodzi. Makina athu opindika-mikono amayendetsa magawo 1 mpaka 6, atakutidwa mokwanirakalozera wambiri wosanjikiza.
Makina, zowongolera, ndi mphamvu
Zowongolera zimasankha ngati mtundu ukuyenda mosiyanasiyana. Funsani wogulitsa aliyense zomwe zili mkatimo, ndikuyembekeza mayina, osati ma adjectives.
Makina athu amayendetsa Mitsubishi PLCs, MOOG servo control, Weinview HMIs, ndi OMRON, Schneider, ndi GEFRAN zigawo. Kuwongolera makulidwe a khoma kumasiyanasiyana kutengera momwe gawolo likufunira, zomwe zimayika zinthu pomwe gawolo limafunikira ndikuzichotsa pomwe sizikufuna.
Kuti muphatikizepo mizere, funsani mafunso atatu enieni: ndi ma protocol ati omwe PLC amawulula za kulumikizana kwa MES kapena SCADA, kaya ma alarm amatumiza ngati data yokonzedwa, komanso ngati wogulitsa akupereka zowunikira zakutali. Timapereka kuwunika kwakutali kwa IoT kuti mainjiniya athu athe kuyang'ana makina munthawi yeniyeni komanso zovuta za mbendera asanaleke kupanga.
Mphamvu zimayenera kudzipenda zokha. Katundu atatu amalamulira: kutentha mbiya, makina oyendetsa, ndi kuziziritsa. Gome lomwe lili pamwambapa limatchula anthu omwe amamwa motengera mtundu, ndipo madzi ozizira amayenda 50 mpaka 180 L/mphindi kutengera kukula kwa makina.
Fananizani ogulitsa pagawo lililonse, osati kujambula kwa ola limodzi. Makina othamanga amafalitsa ma kilowatt omwewo pamabotolo ochulukirapo, zomwe nthawi zambiri zimapangitsa makina okwera mtengo kukhala otsika mtengo.
Economics ya Lifecycle: zomwe makina amawononga kukhala nawo
Mtengo wogula ndi malipiro amodzi. Eni ake amakhala kwa zaka khumi. Zinthu zisanu zimayendetsa mtengo wamtengo wapatali, komanso mtengo woyendetsa galimoto zinayi.
| Mtengo woyendetsa | Gulu | Zolemba |
|---|---|---|
| Kukula kwa makina ndi kuchuluka kwa siteshoni | Capital | Chosiyana chachikulu kwambiri |
| Chiwerengero cha zigawo | Capital | Aliyense wosanjikiza amawonjezera extruder ndi mutu zovuta |
| Zikhungu ndi mapanga | Capital | Kawirikawiri amatchulidwa mosiyana - bajeti yawo |
| Zodzipangira zokha zapansi | Capital | Kuchepetsa, kuyesa kutayikira, kutumiza |
| Mphamvu | Kuchita | Gwiritsani ntchito chithunzi chomwe chili pamwambapa |
| Ntchito | Kuchita | Imagwera kwambiri ndi automated deflashing ndi kusamalira |
| Chotsani ndi kugaya | Kuchita | Kutseka regrind loop kumabwezeretsa kung'anima komwe mudalipira kale |
| Zosungira ndi kukonza | Kuchita | Bajeti pachaka; sungani zinthu zovala mwachangu patsamba |
Pangani chitsanzo chanu chobwezera pa delta, osati chiwerengero chonse. Fananizani mzere watsopano ndi zomwe mukuyenda lero: magawo pa ola limodzi, maola ogwirira ntchito osungidwa, zotsalira zachepetsedwa, mphamvu pagawo lililonse zasintha. Gawani mtengo wa makina ndi zida ndi phindu la pachaka, ndipo muli ndi nthawi yobweza mu manambala anu osati a ogulitsa.
Kukonzekera ndi kulephera modes
Uptime imachokera ku ndandanda, osati mwamwayi. Konzani magawo atatu a ntchito.
| Nthawi | Ntchito |
|---|---|
| Tsiku ndi tsiku | Yang'anani heater mutu ndi kutentha; yeretsani malo otsina; tsimikizirani kutuluka kwa madzi ozizira ndi kuthamanga |
| Mlungu uliwonse | Yang'anani nkhope zomangirira ndikupeza mapini; fufuzani ma servo ndi ma hydraulic pressure; onaninso kuchuluka kwa zidutswa za drift |
| Kotala lililonse | Thamanga diagnostics ntchito; fufuzani dongosolo la mafuta; sinthani zigawo zofunika kwambiri |
| Chaka chilichonse | Onani zowononga ndi mbiya kuvala; kutumikira mutu wa mutu; onaninso mndandanda wa magawo onse osinthira |
Mitundu yolephera yodziwika bwino imatsata machitidwe: m'mphepete mwatsina amafooketsa ma welds oyambira, zowotchera zoyenda zimasintha kagawidwe ka khoma, ndipo nkhope zopindika zimalola kung'anima kuwonekere. Iliyonse imawoneka ngati chilema pa gawo loyamba.
Maphunziro a oyendetsa amalipira mwachangu kuposa gawo lililonse lopuma. Tsimikizirani zomwe wopereka wanu akuphatikiza, ndipo tsimikizirani kuti kukhazikitsa kumakhudza chitetezo cha makina ndi njira zotsekera pazofunikira zachitetezo chakwanu - ku US, zomwe zikutanthauza kuti kutsata kwa OSHA kusayinidwa mzere usanayambike.
Funsani za chitsimikizo polemba:athu amayendetsa chaka chimodzi pamakina onse kuchokera pakufika pafakitale yanu, ndi zigawo zazikulu monga MOOG khoma-wowundana ndi ma servo motors mpaka zaka ziwiri. Funsani wogulitsa chilichonse chomwe chitsimikiziro chake chimakwirira, zomwe sichiphatikiza, komanso momwe zida zosinthira zimafikira kudziko lanu.
Kusankha kasinthidwe kanu
Gwirani ntchito motere: kuchuluka kwa chidebe ndi zinthu zochepetsetsa kalasi yamakina, voliyumu yapachaka imasankha malo amodzi kapena awiri, ndipo zofunikira zosanjikiza zimasankha mkono wosuntha kapena wopindika. Cavities ndiye onjezerani zomwe mukuchita kuzomwe mukulosera.
Zathukalozera wosankha masitepe asanuamayenda njirayo mwatsatanetsatane. Pazinyalala zomwe zili pamwamba pa malita 30, parisonyo imakula molemera kwambiri kuti isapitirire, ndipo lingaliro limasunthira ku makina osungira - ophimbidwa m'makina athu.accumulator vs kufananitsa mosalekeza.
Mafunso omwe amafunsidwa pafupipafupi
Kodi makina opitilira kuwombera ndi chiyani?
Makina owumba mosalekeza amatulutsa chubu chosayima cha pulasitiki yosungunuka, chotchedwa parison, pamene nkhungu imodzi kapena ziwiri zimalowa mkati kuti zigwire, kutseka, ndi kufutukula mbaliyo. The extruder siimaima. Izi zimagwirizana ndi zotengera zazing'ono ndi zapakati mu HDPE, PP, ndi PVC - mabotolo, zitini za jerry, ndi zopaka mafuta. Zigawo zazikuluzikulu zimagwiritsa ntchito makina opangira ma accumulator m'malo mwake, chifukwa parison yolendewera imatambasula nkhungu isanatseke.
Kodi ndimawerengera bwanji mabotolo pa ola limodzi kuchokera pa nthawi yozungulira ndi ma cavities?
Chulukitsani kuzungulira pa ola limodzi ndi ma cavities pa mutu uliwonse powerengera masiteshoni. Makina ovotera 600 owuma pa ola limodzi ndi mutu wa 2-cavity pamasiteshoni apawiri amafika zidutswa 2,400 pa ola mwamalingaliro. Kenako ikani dera loyenera pakuziziritsa, kuwongolera, ndi kusintha, chifukwa mawonedwe amakanema akuwonetsa makina akuyendetsa opanda kanthu. Konzani mphamvu pa nambala yochepetsedwa.
Ndi zida ziti zomwe zimayendera pamakina owumba mosalekeza?
HDPE, PP, PVC, ndi PA kuthamanga bwino mosalekeza extrusion kuwomba akamaumba makina. HDPE imayang'anira botolo ndi jerry can kupanga. Fananizani wononga ndi zinthu: magiredi olimba amafunikira mphamvu yosungunuka yosungunuka, ndichifukwa chake screw diameter ndi kutalika kwa mita imodzi zimafunikira. Chotsani mabotolo a zakumwa za PET amagwiritsa ntchito njira ina - kuumba jekeseni - ndi makina osiyanasiyana.
Kodi makina owumba mosalekeza amagwiritsa ntchito mphamvu zingati?
Avereji ya masikelo ogwiritsira ntchito mphamvu ndi kukula kwa makina. Makina osalekeza a Kinggle amathamanga 12 mpaka 18 kW pa 2 L kalasi, 16 mpaka 25 kW pa 5 L kalasi, 25 mpaka 34 kW pa 15 L kalasi, ndi 40 mpaka 80 kW pamitundu yopindika-liwiro lamanja. Yerekezerani ogulitsa pamagetsi pagawo lomwe latsirizidwa osati pa ola limodzi, popeza makina othamanga amafalitsa mawonekedwe omwewo pazidutswa zambiri.
Kodi chingwe chowumba mosalekeza chimafunika kukonza zotani?
Konzani ntchito za tsiku ndi tsiku, mlungu uliwonse, ndi kotala. Tsiku ndi tsiku: yang'anani zotenthetsera mutu, chotsani malo otsinapo, onetsetsani kuti madzi ozizira akuyenda. Sabata iliyonse: yang'anani malo otchinga ndi ma hydraulic kapena ma servo. Kotala: yendetsani zowunikira magwiridwe antchito, yang'anani makina opaka mafuta, ndikuwongolera zida zofunika. Sungani zopangira zovala mwachangu pamalopo, chifukwa zina zomwe zikusowa zimawononga ndalama zambiri pakanthawi kochepa kuposa zomwe zili muzinthu.
Chotsatira chimadalira komwe muli
Tumizani zambiri za chidebe chanu - voliyumu, zakuthupi, makulidwe a khoma, zomwe mukufuna - ndipo mainjiniya athu ayankha ndi njira yoyenera pagawo lanu:
- Mukuyesera chinthu chatsopano?Tikupangira zoyambira ndikuyendetsa gawo lanu pachitsanzo.
- Kuwonjezera mphamvu?Tipanga masamu otulutsa motsutsana ndi mzere wanu wodzaza ndikutchula chitsanzo chofananira.
- Kusintha makina okalamba?Tidzafanizira mphamvu pagawo lililonse ndikusiya motsutsana ndi mzere wanu wapano, kotero kubweza kumachokera ku manambala anu.
Mawu aliwonse amatchula zachitsanzo, zigawo zake, mawu amalonda, ndi nthawi yotsogolera - zitsanzo zanthawi zonse zimakhala ndi masiku 30 mpaka 40, zomwe zimapangidwira masiku 60 mpaka 120. Sakatulani pazonse mosalekeza makina osiyanasiyanapamene mukusonkhanitsa manambala anu.
Pemphani kasinthidwe ndi mawu →Makina owumba mosalekeza amapeza malo ake kudzera munjira - chowonjezera chomwe sichiyima, zisankho zomwe zimakhazikika, ndi mzere wokulirapo ku chodzaza. Pezani kasinthidwe, kuchuluka kwa kabowo, ndi kumanja kwa dera, ndipo masamu otulutsa akugwira ntchito. Onani ma model ndi mafotokozedwe mumosalekeza kuwomba akamaumba makina osiyanasiyana.
