AnIBC tankndi botolo la pulasitiki lalikulu pafupifupi 1000-lita lomwe mudaliwona litamangidwa mkati mwa khola lachitsulo pa pallet, lomwe limagwiritsidwa ntchito kutumiza ndi kusunga zakumwa zambiri. Botololo ndi lopangidwa ndi mphutsi - ndipo chifukwa ndi lalikulu kwambiri, likufunika makina akuluakulu osungiramo zinthu: mitu yosungiramo ma silinda atatu, mphamvu yothina mozungulira 1000 kN, ndi HDPE yolemera kwambiri ya mamolekyu yamphamvu yokwanira kusunga toni yamadzimadzi popanda kugwa kapena kusweka. Makina a Kinggle a KGS1000L-IBC amapangidwira izi: 1000 L mphamvu, 1000 kN clamping, mapasa 100 mm zomangira, ndi 33 L accumulator pa chimango cha 55 tonne.
Mwagwirapo kanthu ngakhale simunaganizirepo za momwe amapangidwira. IBC - chidebe chochuluka chapakatikati - chili paliponse: chotchinga cha 1000-lita chomwe chimatumiza chilichonse kuchokera ku zotsukira zamadzimadzi kupita ku zipatso kupita ku mankhwala akumafakitale. Yendani pabwalo lililonse lazinthu zogulitsira ndipo zaunjikidwa m'mwamba ndi zana.
Chimene anthu ambiri sadziwa n’chakuti botolo la pulasitiki mkati mwa khola lachitsulolo ndi gawo limodzi lopangidwa ndi mphepo. Kuwombera kumodzi. Ndipo kupanga chidebe chapulasitiki chopanda kanthu chomwe chimasunga pafupifupi toni yamadzimadzi, kupulumuka kusungika, ndipo sikusweka kwa zaka ndi imodzi mwantchito zovuta kwambiri pamakampani onsewa. Umu ndi momwe zimachitikira, komanso zomwe makinawo amayenera kuchita kuti achite.
Kodi tanki ya IBC ndi chiyani
Chotsani IBC pansi ndipo ndi magawo atatu. Pali botolo la pulasitiki lopukutidwa - kachidutswa komwe kamasungira madzi. Pali khola lozungulira lachitsulo lozungulira lomwe limanyamula katundu ndikuyimitsa botolo. Ndipo pali phale, chitsulo, pulasitiki, kapena matabwa, kotero kuti forklift imatha kusuntha. Khola ndi mphasa zimapangidwa ndikusonkhanitsidwa mosiyana. Mzere wowomba umatulutsa botolo, ndipo botolo ndi komwe uinjiniya amakhala.
Mphamvu yokhazikika ndi pafupifupi malita 1000, kukula kwake kotero kuti gawo lonselo likwanira pa phazi lokhazikika ndikusunga bwino. Nambala imodziyo - malita 1000 a botolo, omwe amawombedwa m'chidutswa chimodzi - ndi omwe amalamula chilichonse chokhudza makina omwe mukufuna.
Chifukwa chake mabotolo a IBC amafunikira makina akuluakulu opangidwa
Ife talemba kale zaaccumulator motsutsana ndi makina opitilira, ndipo IBC ili kumapeto kwenikweni kwa nkhaniyi. Kuti muwombere botolo la malita 1000 muyenera choyamba tchalitchi cha 1000-lita - chubu chachikulu cha pulasitiki wosungunuka. Kufa kosalekeza sikukanapanga izo mphamvu yokoka isanawononge izo. Parishiyo inkatambasuka, kuonda, ndi kung'ambika ndi kulemera kwake nthawi yaitali nkhungu isanatsekepo.
Chifukwa chake makina a IBC amagwiritsa ntchito mitu yayikulu yosungira - nthawi zambiri zolimbikitsira ma silinda atatu - zomwe zimasonkhanitsa ndalama zambiri zosungunula ndikuziwotcha mwachangu, ndikulowetsa ndende yonseyo mu nkhungu isanagwe. Izi zimafuna zida zazikulu: kuchuluka kwakukulu kwa accumulator, mphamvu yothina mozungulira 1000 kN kuti igwire nkhungu yotsekeka kwambiri motsutsana ndi kupsinjika kwa kuwomba, ndi zomangira zamapasa kuti zipange pulasitiki zokwanira mwachangu. Awa si makina amabotolo owonjezera. Iwo ndi kalasi yosiyana ya zida.
Makina, mu manambala enieni
Zolankhula zamtundu wa "makina akulu" sizikuthandizani kutchula mzere, ndiye nazi ziwerengero zenizeni za Kinggle's.Mtengo wa Mtengo wa KGS1000L-IBCmakina molunjika kuchokera pagulu lathu:
| Kuchuluka kwa chotengera | 1000 L |
|---|---|
| Clamping mphamvu | 1000 kN |
| Mzere wa screw | 100 mm × 2 (mawiri screw) |
| Chiyerekezo cha Screw L/D | 32 |
| HDPE pulasitiki | 180 × 2 kg/h |
| Kuchuluka kwa Accumulator | 33l ndi |
| Kukula kwa nkhungu platen | 1800 × 1800 mm |
| Zotulutsa (dry cycle) | 150 pc/h |
| Avereji yogwiritsa ntchito mphamvu | 110-150 kW |
| Kulemera kwa makina | 55t ndi |
| Mawonekedwe a makina | 9.5 × 5.1 × 6.5 m |
| Kuthamanga kwamphamvu | 0.8 MPa |
Makina okwana matani 55 okhala ndi phazi lalitali pafupifupi mita khumi singogula mwachisawawa, ndipo mphamvu ya 110–150 kW ndi chinthu chenicheni chogwirira ntchito. Koma kwa aliyense amene amapanga ma IBC pa voliyumu, izi ndi zomwe gawolo limafunikira. Mukapanganso matanki a 2000-lita, ma cylinder atatu a KGS135A ndi KGS150A amakwera mpaka 1800 kN a clamping pazifukwa zomwezo, zokulirapo.
Chifukwa chiyani HMWHPE m'malo mwa HDPE wamba
Zomwe zili zofunika kwambiri monga makinawo, ndipo mabotolo a IBC amapangidwa kuchokeraMtengo wa HMWHPE- polyethylene yolemera kwambiri ya molecular - osati HDPE yomwe mungagwiritse ntchito popanga botolo lotsukira. Chifukwa chimabwera ku chinthu chimodzi: kupsinjika-kukana kusokoneza.
Botolo la IBC limakhala pafupi ndi toni yamadzimadzi, tsiku ndi tsiku, nthawi zambiri imadzaza ndi gawo lina lathunthu pamwamba. Ndiwo katundu wokhazikika pamakoma owonda kwambiri, kwa zaka. HDPE wamba pansi pa kupsinjika kokhazikika koteroko pamapeto pake kumapangitsa ming'alu yazachilengedwe - tizing'onoting'ono tating'onoting'ono tomwe timakula mpaka botolo likutuluka. HMWHDPE, yokhala ndi maunyolo aatali a polima, imakana kusweka bwinoko ndikusunga kuuma kwake pansi pa katundu. Ndizovuta kukonza - ndizovuta kwambiri pakusungunuka ndipo zimafunikira mphamvu zambiri zopangira pulasitiki, zomwe ndi chifukwa chake KGS1000L-IBC imayendetsa zomangira ziwiri - koma kwa chidebe chomwe chiyenera kupulumuka ntchito iyi, sizosankha.
Vuto la makulidwe ndi 1000 malita
Ngati pali chinthu chimodzi chomwe chimalekanitsa botolo labwino la IBC kuchokera ku kukanidwa, ndi makulidwe a khoma - makamaka, kusungabe. Yerekezerani kuti parishi yaikuluyo ikulendewera m’kamphindi nkhungu isanatseke. Pamwamba pamakhala kulemera kwa chilichonse chomwe chili pansi pake, kotero imafuna kuonda m'mwamba ndikutsika pansi. Osasamalidwa, mumapeza botolo lomwe ndi lopyapyala kwambiri pamapewa komanso lokhuthala pansi.
Mapewa owonda ndi pomwe IBC imalephera - pansi pa katundu wolemetsa kapena panthawi yoyeserera yomwe iyenera kudutsa. Chifukwa chake makinawa amatsamira kwambiri pakuwongolera makulidwe a khoma, kusinthasintha mpata wakufa kudzera pakuwombera kuti aike zinthu zambiri pomwe botolo limafunikira komanso kuchepera pomwe silikufuna. Ndinkhondo yomweyo yolimbana ndi sag ya parison yomwe gawo lalikulu lililonse limalimbana, pamlingo wovuta kwambiri mubizinesi. Zathukalozera kuwomba kuumbidwa mankhwala kuloleranazimapita mozama pa zomwe "ngakhale khoma" limatanthauza mu manambala enieni.
Chitsimikizo cha UN: zomwe IBC yamadzi ambiri iyenera kudutsa
Ma IBC ambiri amanyamula madzi, zakumwa, kapena zotsukira zopanda vuto ndipo safuna chilolezo chapadera. Koma nthawi yomwe IBC imanyamula katundu wowopsa - zosungunulira, ma acid, zakumwa zoyaka - ziyenera kukhala zovomerezeka ndi UN, ndipo izi zimasintha momwe botolo liyenera kuchotsedwa.
Chitsimikizo chimayesa IBC ngati gawo lathunthu - botolo, khola, ndi pallet palimodzi - osati botolo lokha. Mapangidwewo amadutsa mu stacking, dontho, leakproofness, ndi kukakamiza kwa mkati, ndi mapangidwe omwe amadutsa amapeza chizindikiro cha UN (mudzawona zizindikiro ngati 31HA1 pa gulu la IBC, kutanthauza pulasitiki yolimba mkati ndi kunja kwachitsulo). Magawo ovomerezeka amafunikiranso kuyesedwanso pafupipafupi pa moyo wawo wonse wautumiki. Palibe kuyesa kumeneko ndi ntchito ya makina mwachindunji. Koma ngati botolo likudutsa limaganiziridwa pamzere wopanga: ngakhale makoma, palibe mawanga opyapyala, kugawa kosasinthasintha kwazinthu. Botolo lomwe limasiyanasiyana mu makulidwe a khoma limalephera kuyesa kukakamiza, kuyimitsa kwathunthu. Ichi ndichifukwa chake, pantchito yovomerezeka, kuwongolera makulidwe a khoma pamwamba sikwabwino - ndi kusiyana pakati pa chinthu chogulitsidwa ndi zinyalala.
Kumene akasinja a IBC amatha
Ma IBC amawonekera m'mafakitale ambiri a Kinggle omwe amagwira ntchito. Zodziwikiratu ndi mankhwala ndi zakumwa zochulukira - mankhwala amakampani, kuyeretsa kumayang'ana, mafuta. Chakudya ndi chakumwa amazigwiritsa ntchito popanga manyuchi, mafuta, madzi amadzimadzi, ndi zakumwa zina zomwe zimasunthidwa mochulukira. Ulimi umadalira iwo popanga feteleza ndi zakumwa zoteteza mbewu. Kuchiza madzi, zosakaniza zomanga, ndi zopangira mankhwala zimatumizanso mu IBCs.
Pothandizira mankhwala makamaka, mabotolo ena a IBC amaphatikizidwa ndi chotchinga chotchinga kuti asakane - ndipamene izi zimalumikizanamultilayer co-extrusion. Mfundoyi ndi yofanana ndi thanki yamafuta: ikani chotchinga pakhoma kuti madzi aukali asalowe kapena kuwononga polyethylene kwa nthawi yayitali yosungira.
Zomwe muyenera kuyang'ana musanayitanitsa mzere wa IBC
Ngati mukuyesa makina a IBC, pali zinthu zingapo zomwe muyenera kuzikhomera musanasaine chilichonse:
- Zowoneka bwino, osati zowuma.Chiwerengero cha catalog ndi denga. Khoma la malita 1000 limatenga nthawi kuti lizizire lisanatuluke popanda kupunduka, choncho konzekerani kuchuluka kwa mitengo yomwe mungakwaniritsidwe.
- Kutha kuwongolera makulidwe a khoma.Kwa ma IBC otsimikizika izi sizongokambirana. Funsani ndendende kuti ndi malo angati owongolera omwe dongosolo limayang'anira pa ndende.
- Kusamalira HMWHPE.Tsimikizirani kukhazikitsidwa kwa plasticising kwatchulidwe kwa zinthu zolemera kwambiri za mamolekyulu, osati HDPE yokhazikika - samachita chimodzimodzi.
- Mapazi ndi ntchito.Makina okwana matani 55, a mamita khumi a 110–150 kW amafunikira malo apansi, maziko, mphamvu, ndi madzi ozizira kuti agwirizane. Onetsetsani kuti chomera chanu chikhoza kukhala nacho chisanatumizidwe.
- Kaya mukufuna chotchinga mphamvu.Ngati mugwiritsa ntchito mankhwala oopsa, ganizirani kutsogolo ngati mukufuna co-extrusion ya chotchinga chotchinga - imasintha makina.
Mafunso omwe amafunsidwa pafupipafupi
Kodi tanki ya IBC ndi chiyani ndipo imapangidwa bwanji?
IBC (chidebe chochuluka chapakati) ndi chidebe cha malita pafupifupi 1000 chotumiza ndi kusunga zakumwa zambiri. Mbali yomwe imakhala ndi madzi ndi botolo lapulasitiki lopangidwa ndi mphutsi; imakhala mkati mwa khola lachitsulo lopangidwa ndi chitsulo chomangidwa pa mphasa. Khola ndi mphasa zimasonkhanitsidwa padera - makina opangira nkhonya amapanga botolo, lomwe ndi gawo lolimba.
Chifukwa chiyani mabotolo a IBC amapangidwa kuchokera ku HMWHDPE?
HDPE yolemera kwambiri yamamolekyulu imakhala ndi kulimba kwachilengedwe komanso kulimba kwamphamvu kuposa HDPE wamba. Botolo la IBC limakhala pafupi ndi toni yamadzimadzi ndikumangika, kotero makoma ake opyapyala amayenera kukana kusweka ndi kulemedwa kosalekeza kwa zaka zambiri. HDPE yokhazikika sichingapulumuke panthawi yantchito; HMWHPE ikutero.
Mukufuna makina ati kuti muwumbe nkhungu 1000L IBC?
Mufunika makina osungira-mutu (accumulator) wamkulu. Kupanga parison ya malita 1000 kumatanthauza chounjikira chachikulu, mphamvu yothina mozungulira 1000 kN, komanso mphamvu yopangira mapulasitiki kuti isungunuke mwachangu kwambiri isanagwe. Kinggle's KGS1000L-IBC imapereka 1000 kN clamping, mapasa 100 mm zomangira, ndi 33-lita accumulator pa chimango cha 55 tonne.
Kodi ma IBC opangidwa ndi mpweya amatha kukhala ndi mankhwala owopsa?
Inde, ngati mapangidwewo ndi ovomerezeka ndi UN pazinthu zowopsa. Botolo, khola ndi pallet zimayesedwa ngati unit - stacking, drop, leakproofness and internal pressure tested - ndipo mapangidwe ovomerezeka amakhala ndi chizindikiro cha UN monga 31HA1 ya gulu la IBC. Mayunitsi ovomerezeka amafunikiranso kuyesedwanso nthawi ndi nthawi pa moyo wawo wautumiki. Ntchito yamakina ndi kupanga botolo lokhala ndi makoma osasunthika kuti lidutse.
Ndi mabotolo angati a IBC omwe makina amodzi amatha kupanga pa ola limodzi?
Kinggle's KGS1000L-IBC idavoteledwa pafupifupi zidutswa 150 pa ola ngati mawonekedwe owuma. Kutulutsa kwenikweni kumakhala kocheperako kuziziritsa ndikuwongolera gawo lalikululi, chifukwa khoma lochinda la malita 1000 limatenga nthawi kuti lizizizira bwino kuti lituluke popanda kupunduka. Konzani kuchuluka kwa mitengo yeniyeni, osati kuchuluka kwa kuzungulira kowuma.
Mukukonzekera mzere wopanga IBC?
Tiuzeni zomwe mukufuna, zakumwa zomwe mudzadzaza, komanso ngati mukufuna ma IBC ovomerezeka ndi UN kapena otchinga, ndipo mainjiniya athu azifotokoza makinawo, zogwirira ntchito, komanso makulidwe a khoma kuti agwirizane. Takhala tikumanga makina opangira zida kuyambira 2002, ndi mainjiniya 15 pagululo.
Lankhulani ndi ife za makina a IBC →Botolo la IBC limawoneka losavuta - ndi bokosi lalikulu lapulasitiki, pambuyo pake. Koma kusunga matani amadzimadzi m’gawo limodzi lowumbidwa ndi mphepo, chaka ndi chaka, n’kovuta kwenikweni, ndipo kumapempha makina aakulu kwambiri, okhoza kwambiri m’kabukhuli. Pezani makina, zida, ndi chiwongolero chakhoma bwino, ndipo muli ndi chidebe chomwe chimatumiza zamadzimadzi padziko lonse motetezeka. Sakatulani zonselalikulu accumulator osiyanasiyanakuti muwone komwe mzere wa IBC ukukwanira.
